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Blata Minibike -
Tuning instructions

Blata Elite 14 Steering Dumper Instruction
Blata Origami Steering Dumper Assembling Instruction
Set B2KIT with two floating brake discs designed for Blata Midibike ORIGAMI Models
The brake set B1 KIT with floating brake disc designed for Minibike Blata Origami B1
Cylinder block modification for Victory KIT ignition coil

Blata Elite 14 Steering Dumper Instruction

Parts of Assembling Set
Position	Part of assembly	Number of parts	Stock code number	Tightening moment
1	Steering dumper - TOBY 15C65	1	339.030.65	-
2	Body holder of steering dumper – complete	1	339.030.65	-
3	Holder of steering dumper	1	335.040.01	-
4	Sheet holder of steering dumper – WRS	1	331.048.00	-
5	Screw M8 x 25	1	916.171.01	18 N.m
6	Screw M5 x 16	1	914.001.01	9 N.m
7	Screw M8 x 25	1	914.700.01	15 N.m
8	Screw M6 x 16	2	912.070.01	12 N.m
9	Screw M6 x 12	1	916.012.01	10 N.m
10	Stop nut M8	1	920.010.01	18 N.m
11	Stop nut M6	2	920.009.01	12 N.m
12	Washer 8.4	2	930.004.01	-
13	Washer 6.4	2	930.002.01	-
14	O - ring 10 x 2	1	971.160.00	-

Before assembling of the Steering dumper (1) drill the trough hole with countersink to rear cross sheet of frame of pocket bike for the Screws M6 x 16 (8) by (fig.1) Bolt the Sheet holder of steering dumper – WRS (4) on the rear cross sheet of the frame of the pocket bike. In the next step fasten the Body holder of steering dumper – complete (2) on the Sheet holder of steering dumper – WRS (4) (fig.3). Slide on the Holder of steering dumper (3) on the left fork so the head of the Screw M5 x 16 (6) point to the left side of the blata minibike and the tighten window point to back from the pocket bike (fig.4). The distance between bottom solid of the Holder of steering dumper (3) and top solid of the bottom crown handle is approximately 30mm (fig.2). Slide the Steering dumper (1) into the Body holder of steering dumper – complete (2) from the front side of the pocket bike. By the Screw M8 x 25 (7) tighten Steering dumper (1) inside the Holder of steering dumper (3) (fig.4). When, You are turning of the steering to straight direction adjust position the body of the Steering dumper (1) in the Body holder of steering dumper – complete (2) so both of extreme positions of the steering wasn’t limited by moving of the piston rod of the steering dumper and by Screw M6 x 12 (9) fix the position the body of the Steering dumper (1) in the Body holder of steering dumper – complete (2). By turning the steering to the both of the extreme position testing, if isn’t part of the Steering dumper (1) in contact with part of the frame of the pocket bike (fig.5). Using tightening moments – ( in the tab.).

Blata Origami Steering Dumper Assembling Instruction

Position	Part of assembly	Number of parts	Stock code number	Tightening moment
1	Steering Dumper	1	339.030.65	-
2	Rear Holder	1	339.030.65	-
3	Front Holder	1	335.040.01	-
4	Screw M8 x 25	1	916.171.01	18 N.m
5	Screw M5 x 16	1	914.001.01	9 N.m
6	Screw M8 x 25	1	914.700.01	15 N.m
7	Screw M6 x 12	1	916.012.01	10 N.m
8	Stop nut M8	1	920.010.01	18 N.m
9	Washer 8.4	2	930.004.01	-
10	O - ring 10 x 2	1	971.160.00	-

In the first step tighten Body holder of Blata steering dumper – complete (2) to the frame of the midi bike (fig.1). Slide on the Holder of steering dumper (3) on the right fork so the head of the Screw M5 x 16 (5) point in front of the midi bike and the tighten window point in the central point of steering (fig.2). The distance between bottom solid of the Holder of steering dumper (3) and top solid of the bottom crown handle is approximately 37mm (fig.2).Slide the Steering dumper (1) into the Body holder of Blata steering dumper – complete (2) from the front side of the midi bike. By the Screw M8 x 25 (6) tighten Steering dumper (1) inside the Holder of steering dumper (3) (fig.3). When You are turning of the steering to straight direction adjust position the body of the Steering dumper (1) in the Body holder of steering dumper – complete (2) so both of extreme position of the steering wasn’t limited by moving of the piston rod of the steering dumper and by Screw M6 x 12 (7) fix the position the body of the Steering dumper (1) in the Body holder of steering dumper – complete (2 (fig.4). By turning the steering to the both of the extreme position testing, if isn’t part of the Blata Steering dumper (1) in contact with part of the frame of the midi bike (fig.4).

Set B2KIT with two floating brake discs designed for Blata Midibike ORIGAMI Models
	Dismantle the front lining. Loosen the cable retainer and dismantle the brake cable.
	Unscrew the screw 312.018.00 and remove the brake pads and the brake pad spring from the calliper.
	Loosen nuts and pull out the front wheel axle. Then pull the wheel out from the brake caliper in the direction of front forks.
	Remove the brake caliper from the brake holder.
	Mount-on the kit brake caliper without brake pads (watch out for the brake shaft 312.038.00 in the caliper). Mount-on the floating brake discs on the new wheel disc and tighten the screws with properly adjusted torque wrench (12,5 Nm). For all right torque settings see the table in the service manual, page 22. Caution - don’t confuse the right and the left disc!
	Loosen the handle bar sleeve screws M6x20 and the upper and lower triple tree screw M5x35 on the right front fork.
	Pull out the right front fork and fix the right kit front fork into the triple trees. Slightly tighten triple tree screws and handle bar sleeve screws so you can turn the fork during the wheel installation. Remount the wheel on the front fork and tighten the wheel axle nuts (torque 35 Nm). Tighten the triple tree screws (torque 9 Nm) and handle bar sleeve screws (torque 15 Nm) on the right fork. Mount the right kit brake holder on the right fork - secure the screws with glue and tighten them with properly adjusted torque wrench (12,5 Nm). Dismantle the screws with spacers from the brake holder.
	Put the right brake caliper without brake pads on the right brake holder and moun-on the screws with spacers. Secure the screws with glue and tighten them with properly adjusted torque wrench (9,5 Nm). Watch out for the brake shaft 312.038.00 in the caliper!
	Re-fit the brake pads and brake pad springs into the calipers and secure them with screws.
	Mount the new brake cable with adapter on. Follow the instructions below: 1. Put the end of the cable with adapter into the right brake lever. Screw the knurled cable adjustor at the brake lever in to the starting position.
	2. Pull the brake cable through the cable retainer – the shorter end of the cable goes to left brake caliper, the longer one to the right.
	3. Set the lifter lever into the position so the wheel can freely turn. Tighten the cable retainer to secure the brake cable. 4. Follow the instructions in the Service manual to carry out the brake adjusting (chapter – Basic brake adjusting). Keep in mind that both brakes should have the same effect.

The brake set B1 KIT with floating brake disc designed for Minibike Blata Origami B1
	Dismantle the front lining. Loosen the cable retainer and dismantle the brake cable.
	Unscrew the screw 312.018.00 and remove the brake pads and the brake pad spring from the calliper.
	Loosen the nut M10 and pull out the front wheel axle. Then pull the wheel out from the brake caliper in the direction of front fork.
	Remove the brake caliper from the brake holder.
	Mount-on the kit brake caliper without brake pads and the pads spring (watch out for the brake shaft 312.038.00 in the caliper!). Dismantle the brake disc from the wheel and mount-on the floating brake disc. Tighten the screws with properly adjusted torque wrench (15 Nm). For all right torque settings see the table in the Service manual, page 22.
	Re-mount the wheel on the front fork and tighten the wheel axle nuts (torque 35 Nm). Re-fit the brake pads and brake pad spring into the caliper and secure them with the Screw.
	Mount the new brake cable on. Follow the instructions in the Service manual to carry out the brake adjusting (chapter – Basic brake adjusting).

Cylinder block modification for Victory KIT ignition coil
	Remove material from the right part of the cylinder block according to diagram, cut out paper model 1 and use the model for dimension verification.
	Adjust clearance between rotor and ignition coil according to the left scheme.
	Keep the minimum clearance at value 0,25 to 0,3 mm to avoid rotor damage.
	Side frame carrier modification to fit victory kit ignition coil only at the Origami Minibikes.
	Cut material in 9 mm depth Width of the cut is 28 mm, make left edge of cut even with thread center.